NSF ANSI CAN 61 Enamel Steel Bolted Panel Tank For Waste Water Treatment

Enamel Steel Bolted Tank for Waste Water Treatment

Product Description

Enamel Steel Bolted Tanks have emerged as an indispensable solution in the modern storage industry, providing a robust and versatile option for a wide range of applications. These tanks are constructed using high-quality enamel-coated steel panels that are meticulously bolted together with custom rubber gaskets between each panel to ensure a watertight seal. The enamel coating not only enhances the aesthetic appeal of the tank but also offers superior corrosion resistance, thereby extending the structural integrity and lifespan of the tank.

The design of Enamel Steel Bolted Tank for Waste Water Treatment is grounded in advanced engineering principles. Each panel undergoes precision cutting and is coated with a durable enamel finish capable of withstanding harsh environmental conditions. The bolted construction method facilitates easy assembly and disassembly, making these tanks ideal for temporary or relocatable storage solutions. This modular design also streamlines transportation and on-site installation, significantly reducing both time and labor costs.

One of the key advantages of Enamel Steel Bolted Tank for Waste Water Treatment is their adaptability. Depending on the type of interior coating used, these tanks can store a diverse array of substances, including potable water, wastewater, petroleum products, chemicals, and more. For example, in municipal water projects, enamel steel bolted tanks are frequently employed to store drinking water, ensuring a safe and reliable supply for communities. In industrial settings, they provide a secure and environmentally friendly solution for storing hazardous chemicals.

Each tank is custom-engineered to meet the specific requirements of the installation site. Factory-trained crews handle the installation process, bringing expertise and precision to every project. Adhering to stringent industry standards such as AWWA D103 and NFPA 22, these tanks come in various roof styles and colors, offering both functionality and aesthetic appeal. Additional features such as ladders, platforms, and instrumentation further enhance their utility, making them an ideal choice for diverse water storage needs.

Furthermore, enamel steel bolted tanks are designed with sustainability in mind. The use of recyclable materials and energy-efficient manufacturing processes minimizes environmental impact. Regular maintenance and inspections ensure optimal performance and longevity, reducing the need for frequent replacements.

Main Technical Parameter

How to Install Enamel Steel Bolted Tank for Waste Water Treatment

Installing a GFS bolted tank requires meticulous planning and adherence to specific procedures to ensure optimal performance and longevity. The following steps outline the detailed process for installing a GFS bolted tank, ensuring compliance with industry standards and manufacturer guidelines.

Site Preparation

• Foundation Construction**: Begin by preparing a solid and level foundation. The foundation should be constructed according to the specifications provided by the manufacturer. Common materials used for foundations include concrete or compacted gravel. Ensure that the surface is perfectly level to prevent uneven distribution of weight.
• Site Layout: Mark out the exact dimensions of the tank on the prepared foundation. Use stakes and string lines to outline the perimeter accurately. This step ensures that the tank will fit precisely in its designated location.

Component Inspection

• Pre-Installation Check: Before assembly begins, inspect all components for any damage or defects. Verify that all parts are present and match the bill of materials provided by the manufacturer. Pay special attention to the integrity of the enamel-coated steel panels and rubber gaskets.
• Documentation Review: Review the installation manual and any relevant technical documents. Familiarize yourself with the specific requirements and safety protocols outlined by the manufacturer.

Assembly Process

• Base Panel Installation: Start by assembling the base panels on the foundation. Ensure that each panel is properly aligned and securely fastened using bolts and custom rubber gaskets. The base forms the foundation of the tank structure and must be assembled with precision.
• Wall Panel Erection: Once the base is secure, begin erecting the wall panels. Panels should be lifted into place using appropriate lifting equipment and secured sequentially. Ensure that each panel is aligned vertically and horizontally to maintain structural integrity.
• Roof Installation: After the walls are erected, install the roof system. Depending on the design, this may involve bolting together pre-fabricated roof sections or assembling individual components. Ensure that all connections are watertight and secure.

Sealing and Testing

• Seal Application: Apply sealing compounds to all joints and connections as specified by the manufacturer. This step is crucial for ensuring the tank's watertight integrity.
• Hydrostatic Testing**: Conduct a hydrostatic test to verify the tank's water-tightness. Fill the tank with water and observe for any leaks or signs of distress. Address any issues immediately to prevent future complications.

Final Inspections and Documentation

• Quality Assurance: Perform a final inspection to ensure all components are correctly installed and functioning as intended. Document any deviations or adjustments made during the installation process.
• Compliance Verification: Verify that the installation complies with all relevant industry standards and regulations, such as AWWA D103 and NFPA 22. Obtain necessary certifications and approvals from local authorities if required.

Maintenance and Operation

• Initial Maintenance: Conduct initial maintenance checks to ensure the tank is ready for operation. This includes verifying all seals, connections, and instrumentation.
• Operational Guidelines: Provide operators with comprehensive guidelines for ongoing maintenance and operation. Regular inspections and preventive maintenance will extend the tank's service life and ensure reliable performance.

Delivery of Enamel Steel Bolted Tank for Waste Water Treatment

The delivery of an Enamel Steel Bolted Tank involves careful planning to ensure safe and efficient transport:

Site Assessment
- Evaluate the installation site for access routes, space, and potential obstacles.
- Confirm all necessary permits and clearances are in place.

Component Inventory
- Verify that all components listed in the bill of materials are included.
- Check dimensions and weights for proper transportation arrangements.

Packaging and Protection
- Securely package components with protective materials like foam and shrink wrap.
- Label each package clearly and provide detailed packing lists.

Transportation Arrangements
- Choose appropriate vehicles based on component size and weight.
- Plan the safest and most efficient route, considering road conditions and weather.

On-Site Delivery
- Safely unload components using cranes or forklifts.
- Inspect delivered items for damage and verify against the bill of materials.
- Store components securely until assembly begins.

Final Preparations
- Ensure the installation site is ready, with the foundation complete and tools available.
- Brief the installation team on the delivery status and next steps.

Certification

• ISO 9001:2008 Quality Control System
• ANSI AWWA D103-09 Design Standard
• Titanunum-Rich-Steel plates specially produced for GFS Techonogy
• Holiday Testing every panel at 700V – 1500V acc. to tank application
• Glass Coating Thickness every panel on both sides
• Fish Scale Testing (one test for one batch)
• Impact Testing for enamel adherence (one test for one batch)
• Chinese National High-tech Enterprise
• ISO 9001:2015
• NSF/ANSI/CAN 61

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