Sichuan Mondes Green Technology Co.,Ltd
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Porcelain Enamel Bolted Tank for Water Storage
Product Description
Porcelain enamel bolted tanks, also known as Glass-Fused-to-Steel (GFS) tanks or glass-lined steel bolted tanks/silos, stand as a testament to modern engineering excellence. These tanks ingeniously blend the unyielding strength and flexibility of steel with the unparalleled corrosion resistance of glass through a high-temperature fusion process. This harmonious marriage of materials results in an exceptionally durable and reliable storage solution that defies the test of time.
The creation of porcelain enamel bolted tank for water storage is nothing short of an art form. Each tank begins with meticulously selected high-quality steel plates, which undergo rigorous cleaning and pre-treatment to ensure optimal bonding. These plates are then subjected to an intense enameling process within an electric furnace, where the glass melts and seamlessly fuses with the steel surface. The result is a structure that not only boasts remarkable strength but also exhibits extraordinary resistance to corrosion, chemicals, and wear. This meticulous process ensures that every tank is a masterpiece of durability and reliability.
Our porcelain enamel bolted tank for water storage cater to a vast spectrum of storage needs, ranging from 20m³ to an impressive 20,000m³ gross capacity. Whether you require a modest tank for residential use or a colossal reservoir for industrial applications, our tanks offer unmatched versatility.
Crafted in ISO9001:2000 quality-controlled facilities, each porcelain enamel bolted tank is a paragon of precision and safety. The ISO9001 certification guarantees that our manufacturing processes are continuously monitored and refined, delivering products of unparalleled quality. Moreover, our tanks adhere to several international standards, including:
These tanks embody environmental stewardship. The manufacturing process consumes fewer resources compared to traditional concrete or welded steel tanks, and the materials are fully recyclable at the end of their life cycle. Furthermore, the long service life of these tanks minimizes the need for frequent replacements, significantly reducing environmental impact. In essence, they represent a sustainable and eco-friendly solution for water storage.
Main Technical Parameter
| Coating color | dark blue, dark green, white, and customized |
| A standard steel plate size | effective size 2400mm x 1200 m |
| Steel plates thickness | 3mm - 12mm, depends on the diameter & height |
| Coating thickness | 0.25mm - 0.45mm, two coatings internal and external |
| Acid and alkalinity proof | standard coating suits for PH3 - PH11, special coating suits for PH1 - PH14 |
| Adhesion | 3,450N/cm |
| Elastic | same as steel sheet, around 500KN/mm |
| Hardness | 6.0 Mohs |
| Service life | >30 years |
| Spark test | 900 ~ 1500 V |
| Permeability | gas and liquid impermeable |
| Easy to clean | smooth, glossy, inert, anti-adhesion |
| Corrosion resistance | excellent! Suitable for wastewater salt water, seawater, high sulfur crude oil, salt fox, organic and inorganic compounds |
Comparison of Construction Period
Packaging of Porcelain Enamel Bolted Tanks
1. Pre-Packaging Inspection
Prior to packaging, a rigorous inspection process is conducted to ensure the highest quality and integrity of the porcelain enamel bolted tank components. This inspection includes verifying the unique plate codes and confirming the quality of each component. The plate codes serve as identifiers for inventory management, ensuring that the correct parts are utilized during installation. Any imperfections or issues identified during this stage are addressed promptly to guarantee that only flawless components proceed to the packaging phase.
2. Protection of Coated Surfaces
To safeguard the delicate porcelain enamel coating on the steel plates, each plate is carefully separated using polyethylene (PE) foam. This protective layer acts as a buffer, preventing direct contact between the plates and minimizing the risk of scratches or damage to the enamel surface. The PE foam is selected for its soft yet resilient properties, providing excellent cushioning while remaining lightweight and easy to handle.
3.Secure Wrapping and Reinforcement
Once the steel plates are properly separated, the entire pallet is meticulously wrapped in high-quality plastic film. This film not only protects the components from dust and moisture but also ensures they remain securely in place during transportation. To further reinforce the packaging, the pallet is tightly bound with steel belts. These belts provide additional stability and prevent any shifting or movement of the plates during transit, ensuring that the components arrive at their destination in pristine condition.
4. Ensuring Safe Delivery
By adhering to this comprehensive packaging protocol, we ensure that every porcelain enamel bolted tank component arrives at its destination without damage. This meticulous attention to detail in packaging reflects our commitment to delivering high-quality products that meet the stringent requirements of various industries. Proper packaging plays a crucial role in maintaining the integrity and performance of the product, whether it is destined for municipal water systems, industrial facilities, or agricultural applications.
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